Study of metal assisted anisotropic chemical etching of silicon for high aspect ratio in crystalline silicon solar cells

Textured surface is commonly used to enhance the efficiency of silicon solar cells by reducing the overall reflectance and improving the light scattering. In this study, a comparison between isotropic and anisotropic etching methods was investigated. The deep funnel shaped structures with high aspect ratio are proposed for better light trapping with low reflectance in crystalline silicon solar cells. The anisotropic metal assisted chemical etching (MACE) was used to form the funnel shaped structures with various aspect ratios. The funnel shaped structures showed an average reflectance of 14.75% while it was 15.77% for the pillar shaped structures. The average reflectance was further reduced to 9.49% using deep funnel shaped structures with an aspect ratio of 1:1.18. The deep funnel shaped structures with high aspect ratios can be employed for high performance of crystalline silicon solar cells.     

冷轧平整机机前甩尾轧制工艺的开发与应用

本文介绍了柳钢冷轧板带厂1550 mm单机架平整机机前甩尾轧制的工艺。改进前轧制每卷钢卷生产效率低,钢卷成材率低,改进后生产效率、成材率明显提高,部分规格的钢卷能实现带尾剪切长度为零。     

Influences of chip serration on micro-topography of machined surface in high-speed cutting

Saw-tooth chip changes from macroscopically continuous ribbon to separated segments with the increase of cutting speed. The aim of this study is to find the correlations between chip morphology and machined surface micro-topography at different chip serration stages encountered in high speed cutting. High strength alloy steel AerMet100 was employed in orthogonal cutting experiments to obtain chips at different serration stages and corresponding machined surfaces. The chips and machined surfaces obtained were then examined with optical microscope (OM), scanning electron microscope (SEM), and white light interferometer (WLI). The result shows that chip serration causes micro-waves on machined surface, which increases machined surface roughness. However, wave amplitudes (surface roughness) at different serration stages are different. The principal factor influencing wave amplitude is the thickness of the sawed segment (tooth) of saw-tooth chip. With cutting parameters in this study, surface roughness contributed by chip serration ranges from 0.39 μm to 1.85 μm. This may bring on serious problems in the case of trying to replace grinding with high-speed cutting in rough machining. Some suggestions have been proposed to control the chip serration-caused surface roughness in high-speed cutting based on the results of the current study.     

Experimental study of crystal anisotropy based on ultra-precision cylindrical turning of single-crystal calcium fluoride

To realize ultimately efficient signal processing, it is necessary to replace electrical signal processing circuits with optical ones. The optical micro-resonator, which localizes light at a certain spot, is an essential component in optical signal processing. Single-crystal calcium fluoride (CaF₂) is the most suitable material for a highly efficient optical micro-resonator. The CaF₂ resonator can only be manufactured by ultra-precision machining processes, because its crystal anisotropy does not allow the application of chemical etching. However, the optical micro-resonator's performance depends definitely on the surface integrity.This study investigated the relationship between surface quality after ultra-precision machining and crystal anisotropy. Firstly, crack initiation was investigated on the (1 0 0), (1 1 0), and (1 1 1) planes using the micro-Vickers hardness test. Secondly, brittle-ductile transition was investigated by orthogonal cutting tests. Finally, cutting performance of cylindrical turning was evaluated, which could be a suitable method for manufacturing the CaF₂ resonator. The most difficult point in cylindrical turning of CaF₂ is that the crystalline plane and cutting direction vary continuously. In order to manufacture the CaF₂ optical micro-resonator more efficiently, analysis was conducted on crack initiation and surface quality of all crystallographic orientations from the perspective of slip system and cleavage.     

The constrained two-dimensional guillotine cutting problem with defects: an ILP formulation,a Benders decomposition and a CP-based algorithm

This paper addresses a variant of two-dimensional cutting problems in which rectangular small pieces are obtained by cutting a rectangular object through guillotine cuts. The characteristics of this variant are (i) the object contains some defects, and the items cut must be defective-free; (ii) there is an upper bound on the number of times an item type may appear in the cutting pattern; (iii) the number of guillotine stages is not restricted. This problem commonly arises in industrial settings that deal with defective materials, e.g. either by intrinsic characteristics of the object as in the cutting of wooden boards with knotholes in the wood industry, or by the manufacturing process as in the production of flat glass in the glass industry. We propose a compact integer linear programming (ILP) model for this problem based on the discretisation of the defective object. As solution methods for the problem, we develop a Benders decomposition algorithm and a constraint-programming (CP) based algorithm. We evaluate these approaches through computational experiments, using benchmark instances from the literature. The results show that the methods are effective on different types of instances and can find optimal solutions even for instances with dimensions close to real-size.     

一种适用于超高速冲压新型产品的冲裁模具结构

为实现超高速模具量产,对经典的U型冲裁结构进行了优化,将原始的分离式U型冲裁和下废料双工位优化为单工位一步式冲裁和下废料工艺,新结构将产品切除和废料切除工位融合到一起,提高了U型凸模的强度、缩短了模具长度、减小了跳废料率,保证了产品质量;新结构在同一工位上同时获得产品且切除废料,无需采用连料方式传送废料,从而缩短了原材料的宽度,降低了材料成本,减少了误送。同时,模具速度从原有的800次·min-1提高到2000次·min-1,实现了超高速的目的,并且该新结构被成功地推广到其他相类似的结构中,实现了技术的互通性。     

现代镀覆技术 第二部分──化学镀镍(续4)

给出了各种实用的化学镀镍配方及其工艺条件。     

大采高工作面复杂应力扰动下切顶卸压沿空留巷技术

针对寺河煤矿3^#煤大采高工作面复杂应力扰动下留巷难度大、临空侧复用巷道围岩变形严重等问题,采用水力压裂技术对巷道顶板关键层位进行定向预裂,将临空侧煤柱上方悬臂梁切落,以减小悬臂梁上覆荷载及回转变形力,切断或大大削弱岩梁传递到护巷煤柱和留设巷道内的荷载,从根本上改善巷道的力学环境。结果表明:水力压裂法切顶卸压技术的应用,有效改善了留设巷道围岩应力状态,控制了留设巷道围岩变形,避免了巷道二次甚至多次返修,降低了巷道的支护难度和支护成本。     

Cutting parameter optimization for one-step shaft excavation technique based on parallel cutting method

The outcome of the cutting blasting in a one-step shaft excavation is heavily related to the cutting parameters used for parallel cutting method. In this study, the relationships between the cutting parameters (such as the hole spacing L and the empty hole diameter D) and damage zones were investigated by numerical simulation. A damage state index γ was introduced and used to characterize the crushing and crack damage zones through a user-defined subroutine. Two indices, i.e., η₁ and η₂ that can reflect the cutting performance, were also introduced. The simulation results indicate that an optimal value of L can be obtained so that the η₁ and η₂ can reach their optimal states for the best cutting performance. A larger D results in better cutting performance when the L value maintains its best. In addition, the influences of the loading rate and the in-situ stress on the cutting performance were investigated. It is found that an explosive with a high loading rate is suit for cutting blasting. The propagation direction and the length of the tensile cracks are affected by the direction and the magnitude of the maximum principal stress.     

张庄铁矿高阶段矿房切割天井施工工艺试验

张庄铁矿设计采矿方法为大直径深孔阶段空场嗣后充填法。为了最大化发挥采矿设备性能，降低采切工程量，提高回采效率，通过实施一系列技术攻关，实现了将采矿阶段高度由原来的60 m提高到90 m。而作为最初爆破回采的自由面及爆破补偿空间，切割天井施工工艺为影响高阶段矿房爆破回采效果的关键因素，施工质量的优劣，直接影响矿房爆破回采生产作业能否顺利进行，而二次处理在增加施工成本的同时将带来安全隐患。张庄铁矿在面临可参考的成熟经验较少的情况下，结合现场可用的作业条件采取了对比试验的方法，在安全、技术及经济多方面综合分析比较下，确定了最终方案，为张庄铁矿安全稳定生产奠定了基础，同时研究成果可为大型地下矿山生产实践提供一定的参考。